secure aggregate storage bays

OPUS provides secure aggregate storage bays for Aggregate Industries

OPUS deployment for Aggregate Industries

Aggregate Industries, a member of the Holcim Group, is one of the UK’s leading suppliers of construction materials, such as stone, asphalt, and concrete. With over 60 quarries and 350 locations across the UK, Aggregate Industries serves various clients in construction, aviation, road building, and more.

As with any large-scale commercial aggregate business, Aggregate Industries prioritises weatherproof aggregate storage bays to keep their material stocks in pristine condition and protected from the elements.

The challenge: Establishing sheltered spaces for dry asphalt storage

Aggregate Industries face challenges with moisture content in their recycled asphalt, requiring additional energy to dry before use. This increases operational costs and causes delays, negatively impacting profitability.

The Plant Supervisor for Asphalt at Aggregate Industries, Heathrow, Jason Hadley, explained that storing the recycled asphalt outside causes numerous problems such as increased moisture content in the materials that can cause the plant to get stuck—requiring a rise in the burner temperature to reach the correct temperature for the mixes.

To tackle this challenge, Aggregate Industries turned to McGregor Group to create covered aggregate storage bays that provide the ideal sheltered spaces for ensuring efficient asphalt production.

The solution: Safely constructed aggregate storage bays with OPUS by McGregor

Aggregate Industries chose McGregor OPUS because it can be deployed quickly without interrupting core business activities. OPUS is manufactured and constructed directly by McGregor Structures Ltd, ensuring safe construction and peace of mind.

OPUS features an integrated gutter system that ensures water runoff, reduces moisture buildup, and maintains a dry storage environment. Its integrated air vent system enhances airflow, further reducing condensation and promoting optimal material conditions.

McGregor’s in-house installers work carefully to ensure swift and efficient construction. The transformation was completed within four days, with minimal disruption to the ongoing operations of Aggregate Industries.

The result: Improved profitability with McGregor OPUS

Aggregate industries OPUS protects 20 mm recycled asphalt, providing a dry environment and significantly reducing moisture content. The benefits were immediate and impactful:

  • Energy efficiency: Minimising moisture reduces the need for pre-heating recycled asphalt, leading to significant energy savings.
  • Cost reduction: Lower energy consumption directly translates to cost savings, improving the overall return on investment for Aggregate Industries capital expenditure
  • Enhanced operations: The dry storage environment facilitates smoother operations, reduces delays and improves material handling efficiency

Discover more

For Aggregate Industries, installing OPUS is an investment in sustainable profitability, enhancing material handling processes, reducing energy consumption, and lowering costs.

Discover how McGregor Group transforms operations and boosts profitability with OPUS.

secure aggregate storage bays
Cost reduction
Enhanced operations

McGregor Structures | OPUS

Jason Hadley

Plant Supervisor for Asphalt, Aggregate Industries

"The structure can be easily adapted at any plant within a matter of days without disrupting business."

REACH US

Enquire now for further details

Use our request a callback button to submit your details and our sales team will be in touch to discuss your requirements.